Technology

Reel-2-Reel

In‑house Reel‑to‑Reel Manufacturing for Maximum Control.

At LED Linear™, controlled production is key to a unique lighting experience. We carefully select high‑quality, reliable LED packages as the foundation of our products. Using our in‑house, state‑of‑the‑art Reel‑to‑Reel (R2R) production lines, LEDs are soldered automatically with high precision. Multiple in‑line inspections ensure accurate placement, electrical integrity and consistent quality across long, continuous lengths - delivering uniform light output and repeatable performance.

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LUMINAIRE ENCAPSULATION

PU Encapsulation for High‑Performance IP67 Solutions.

LED Linear™ uses polyurethane (PU) encapsulation, chosen for its superior performance compared to silicone and other materials. Our PU potting stations enable the production of IP67 light lines up to 10 metres in length, while maintaining optical clarity, thermal stability and mechanical protection. PU offers higher water resistance and superior chemical resistance, resulting in durable, high‑performance luminaires for demanding outdoor and architectural applications.

Nanoray Technology

Micro‑Optical Engineering Enabled by CSP LEDs.

Nanoray technology is based on micro‑structured optics down to 1 × 1 mm, engineered for precise light control within extremely compact luminaires. The latest generation of CSP (Chip Scale Package) LEDs, with improved CRI and enhanced R9 values, enabled the use of these optics. By combining CSP LEDs with Nanoray micro‑structures, LED Linear™ significantly reduced luminaire size while improving optical performance — delivering precise, efficient and visually comfortable light.

Testing

Verifying Reliability Under Extreme Conditions.

LED Linear™ validates product reliability and lifetime through extensive in‑house testing. Climate chambers, temperature shock systems, high‑pressure water tanks and UV chambers simulate harsh environmental conditions. A typical test routine exposes luminaires to 70 °C at 85 % relative humidity over extended periods, combined with defined on/off cycles. This ensures stable optical, electrical and mechanical performance under real‑world stress conditions.